Customers that are looking to get batch plants of good quality with a reasonable price can opt for Atlas asphalt batching plants that are just apt for them. We always use the finest techniques for manufacturing our range of asphalt batch plants. Our batch plants come with fully automatic PLC control panel. Atlas is a leading manufacturer, supplier and exporter of high end asphalt mixing plants that are equipped with diverse features. We regularly export our products to countries such as Myanmar, the Philippines, Bangladesh, Nepal, etc. Our company has already got more than 110 asphalt batching plant machines installed in different parts of India and abroad.
Atlas Asphalt batch mixing plants of ABP series are available in three different production ranges: 80 TPH, 120 TPH and 160 TPH. In the recent times, we have also come up with 2 new and different models within the capacities 60 TPH to 80 TPH and 80 TPH to 100 TPH. Currently we are also projecting additional higher capacity models within the range of 200 TPH and 260 TPH.
Mobile batch asphalt mixer in different capacities ranging from 80 tph, 120 tph and 160 tph are also available with us.
COMPONENTS THAT MAKE UP THE ASPHALT BATCH TOWER PLANTS STATED BELOW.
It is very important that the core components that make up the asphalt batch plant always functions properly. The tower unit is a vital component of the asphalt batch tower plant. The tower unit is made up of hot bins, screening unit, elevator unit and mixing unit. These units must work together in tandem along with the support provided by the electrical parts. The main task carried out by every component is divided. While some component is meant to carry out transferring of elements, there are others that manage the heating process and there are still others that take care of the mixing. Each of these processes must also be done at a specific point of time so as to achieve the desired results.
• Cold Feed Bins: There are 4 bin feeders that have individual variable speed drives to ensure free flowing of the aggregates. The required percentage of the aggregates from every bin can also be customized from control panel.
• Slinger Conveyor: This is based on one strong frame with an endless belt. The conveyor helps in transferring the aggregates to drying drum.
• Drying Drum: The counter flow designing of a drying drum in the asphalt mixing plant guarantees the most effective of the burner’s energy while allowing maximum fuel savings. The drying drum is also fitted with one low noise and high efficiency burner that is capable of effectively drying the aggregates to a high degree. It is compatible with LDO and Diesel with Furnace Oil as optional.
• Dry Dust Collector: The Dry Dust Collector is a double cyclone type which can trap the larger particles of dust easily from the aggregates.
• Wet Dust Collector or Bag filter: It works in perfect sync with the dry dust collector for trapping the large dust particles. The bag house filters can also be availed in place of wet dust collectors.
• Bitumen Storage and Heating Tanks: The Bitumen tanks are found in numerous capacities with indirect or direct heating facility.
• Control Panel: The PLC type control panel can operate the plant automatically. This helps to ensure maximum operational efficiency.
ASPHALT BATCHING TOWER COMPONENTS:
Here is a look at more important information regarding the asphalt batching tower. The Main components of vibrating screen, hot elevator, weighing hoppers, hot aggregates bin and the pug mill mixer.
• Hot Elevator: The asphalt batching tower has a completely covered hot elevator that is further equipped with an anti slip feature.
• Vibrating Screen: The four deck vibrating screen helps to separate four different types of aggregates into the different sizes so that oversized materials can be removed.
• Hot Aggregates Bin: The hot aggregate bin can store these aggregates into the individual compartments before such aggregates are discharged into weighing hopper
• Weighing Hoppers: The weighing hoppers are actually separate for aggregates. To manage the bitumen and minerals, the weighing tank is kept suspended on the load cells.
• Pug Mill Type Mixing Unit: The pug mill mixer is fitted with replaceable liners and it can help in fast mixing of the materials in stipulated time. It also has a long discharge door which ensures quick discharge of hot mix asphalt.
Atlas is Indian manufacturer and exporter of hot asphalt mixing plants. For details contact us here.
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